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BQ27500 DOD update

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Hello

 

I am a very few knowledge about gas gauge products, but please allow me such a basic question.

My customer had designed their product 6 years ago ( medical product)  using BQ27500, and now their product

is in the market.

Customer is facing the return from maklet because of RM( ReMaining capacity)  indicates  around 30%

even though they had replaced to full charged  new battery ( same battery Sanyo UF553436F 720mAh)  in the same board.

Failure rate is around 7% (17 sets) in the 2500 sets

 

According to customer saying, they are checking  the data using  bqEVSW-- EV2300 - i2c -- their board,

and saw  Cell 0 Chg DOD at EOC is 7000 ; for bad board,  0~1000 ; for Good board.

Also, as per customer's comment, they had charge C/3 relax 2.5hrs, discharge C/10 relax 5hrs, but nothing changed.

 

Customer and I  think the cause may be  depend on customer's application ( discharge 10% of Qmax and  almost always charging )  or battery  ,

but we want to clarify the reson, and make a corrective action.

Here I have a few questions .

I would like to have your advise within 1 week.

Q1

I had attached the original gg file , which is gave from customer;  made by TI local 3years ago ( I was not in chargge of this project ).

Would you please check that gg file ?

I see IT enable is 00 hex.

So,I think  IT is enable and BQ27500 learns the battery profile , and if there were any change of impedance which is more than C/10,

gauge will update the DOD.

So, the reason why of customer's phenomenon is Ra table may be changed ( learned ) .

How do you think about this?

 

I think if IT enable is desable (20hex) , DOD does  not updated  and phenomenon should not be occur.

Is above description wrong ?

 

Q2

What interval (minimum) is necessary  for log file ? 

Is the interval of data  get every 4 seconds is enough?

.... I intend to ask customer following to try to make gg file by theirselevs.

: Prepare new battery==> Dis Chg C/5 -- relax 300 min -- Chg C/2 -- relax 140 min

: To have a log file

 

Q3

Would you have your commen/ advise t about the cause of the phenromenon ? 

With My Best Regards

(Please visit the site to view this file)

 

 

 

 

 

 

 

 

 

 

 

 


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