I have a guy designing a PCB now for the BQ76920& BQ78350 combo and I have a few questions I need to get answered.
#1. Is high side switching required if I want to be able to still communicate with the fuel gauge after it has cut the power off due to low voltage or short circuit conditions? These systems will be monitored remotely so ideally I need my micro controller to still be able to pull data from the fuel gauge even during a shut down condition.
#2. I'm using large high current FET's that will require a external gate driver since the chip does not provide enough power to drive it.
I'm using these FET's http://www.digikey.com/product-detail/en/IXTN600N04T2/IXTN600N04T2-ND/2354478
I plan on using up to 2 of these FET's on the Charge & Discharge paths on our high current applications but not over 250-300A in either direction. So I'm having the board designed to be able to handle up to 2 of these FET's on the Charge And Discharge paths to allow me to use 2 FET's when needed. Most of the time I will only need to use 1 FET on the Charge & Discharge Paths.
Here are the questions my PCB designer has about adding FET drivers to handle these larger FET's.
IXYS makes also FET driver ICs. But I have no clue yet which can be
used to drive the FETs and were to take power from. Maybe direct from
the battery but not sure how to set this up without a risk of
permanently draining the battery.
#3. Due to the high current nature of our applications 100-300 amps I'm having these larger IXTN FET's placed on a heat sink really close to the BMS PCB, I plan to use a 3 inch wire go from the custom PCB charge & discharge gate solder pads to the gate driver connection on the IXTN FET's. Is there any problem with doing this? I can't mount these FET's on the PCB, they have to be mounted on a heat sink.
#4. I plan to also run a 3 inch wire from the Rsense solder pads on the custom PCB to a high current shunt like this:
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I can't easily run 300 amps though a PCB so I figure running the Rsense wires from solder pads on the custom PCB to screw terminals on both sides of the shunt should work just fine. Is my assumption correct?