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Difficulties producing a credible golden pack (bq20z80a-v110). Qmax updates but update status remains at 04

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We have been unsuccessful creating a credible producing a golden pack from which to create a golden image file.  The hangup occurs during the battery learning cycles. Qmax values update and the CF bit is reset, but the update status remains at 04 and max error at 5%. Many additional charge/discharge cycles have no apparent affect.

From what I can see in documentation this shouldn't happen.

Request advice how to debug.


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